Full Wheel Bed Design Carton Flow Rack – More SKU Lanes Per Rack Bay

Full Wheel-Bed Design Delivers More Carton Storage Edge to Edge

Full wheel bed carton flow rack addresses one of the most common challenges in warehousing – managing an assortment of items that differ in size and shape… and still optimizing the order-picking process. 

Edge-to-Edge Wheeled Carton Flow Rack

The full-wheel-bed design maximizes rack space by eliminating thick frames and gaps between carton flow sections. Wheel bed design allows total flexibility and utilization of 100% of the shelf space with laneless design flexibility. This configuration creates a versatile gravity flow solution that allows you to create SKU lanes of any width, side-by-side, and still be confident of adequate wheel coverage to flow the items. If your cases or totes are all a uniform size, terrific; however, if your inventory ranges in size or shape… no problem! Plus, you don’t waste space between items or at the edges of the rack bay.  

Let’s put the space gains in perspective. A full-wheel-bed carton flow rack solution can add a full SKU lane per level –every 3”- 4” gap equals an extra SKU per level, plus so much more. In a large warehouse operation, thousands of additional SKUs can be added to the same footprint without new racking or construction. 

Carton Flow Rack Benefits

• Increase pick slots – add more SKUs
• Standard frame widths fit all 48” to 144” wide bays
• Edge-to-edge wheels provide full coverage under cartons
• Create SKU lanes of any width
• Fast reprofiling
• 100% shelf utilization for maximum density
• Quick and easy to install

Take your carton flow solution up a notch with custom-fit accessories. While optional, these products enhance the use of your system and protect your gravity flow products from damage. They’re designed to return more value than they expend. Here are some options to consider.

Optional Accessories

• Entry Flags – quickly clip onto wheels to segment SKU lanes for faster, more accurate inventory stocking 
• Full-length dividers – create fully segmented SKU lanes to prevent stock from shifting and to adhere to compliance regulations
• Impact Tray – heavy-duty galvanized steel tray set into the rack at the load side to protect the wheels from repeated loading of heavy cartons
• Angle Tray – steel tray at the pick aisle with an adjustable tilt gives your workers a better view and a more ergonomic angle to select items

Let WOI Help You to Increase Your Order Picking Efficiency

Carton Flow with Impact Trays & Full-Length Guides

End the stress of managing high-volume SKUs of various sizes. WOI can design the custom full-wheel carton flow rack solution for your warehousing needs. Our full-service approach ensures innovative design and expert installation. 

The WOI team offers over 180 years of combined material handling experience to make your space work for you to solve your warehousing challenges. Moreover, we are determined to deliver 100% Customer Satisfaction on each project through our Total Satisfaction Experience™ (TSE). 

The Total Satisfaction Experience focuses on five essential customer experiences:

1.  We will listen to your needs
2.  Execute your project with particular attention to your unique application
3.  Stick to project timelines
4.  Ensure a safe environment
5.  Pay close attention to the detail of the finished product

Our professional installation team ensures that the finished product meets your expectations, and while we are on the job, you can be sure that we follow strict safety protocols.

Industry Experienced Installation Team

• OSHA Trained & Certified
• Certified Drug-Free Workplace
• Licensed General Contractor
• Job Safety Analysis
• Forklift, Scissor Lift, and Aerial Lift Operator Trained

Call WOI today for a free consultation and schedule a site inspection — dial (833) 336-7005 or email info@warehouseoptimizers.com. 

WOI proudly serves customers throughout the Southeast, including KENTUCKY, TENNESSEE, NORTH CAROLINA, ALABAMA, AND FLORIDA.