Repack Conveyor Seals the Deal for Streamlined Palletizing

Maximize Efficiency & Safety with Repack Conveyor 

Time is a precious commodity in manufacturing, and any delay in repacking operations can cascade the entire production cycle. That’s why it’s important to lock it down with the most effective equipment for your application needs. Whether you are repacking bulk items in branded packaging, kitting items for pre-assembled kits, or fulfilling unique customer orders, streamlining the process minimizes risks and maximizes labor efficiencies. 

Who Needs Racking?

WOI offers a comprehensive approach combining the right mix of reliable equipment –with options that include repacking conveyors, lift tables, ball transfer tables and mats, and even a concierge pre-labeling service. Let’s look at the options for optimizing your repacking activities.

Overcoming Repacking Challenges with the Right Tools for the Job

Gravity Conveyor with Ball Transfer Tables

Equipment Options

• Ball transfer mats
• Repacking conveyors
• Ball transfer tables
• Lift tables

Ball transfer mats ensure smooth and accurate handling of incoming materials. As incoming parts arrive, they are placed on the ball mats, which consist of small, free-rolling balls that allow for easy pallet movement in all directions. This design enables efficient sorting and orientation of materials, ensuring that each component is in the ideal position for subsequent repacking steps –significantly reducing the risk of errors (photo right).

Ball transfer mats also contribute to a safer working environment by reducing the physical strain on workers, as they no longer need to handle and reposition heavy pallets or bulk materials.

Conveyors are known for efficiently transporting goods, minimizing traffic, and effectively utilizing warehouse space. Depending on your inventory specs and volume, your repacking operation may benefit from a powered or push-assisted gravity conveyor.

Lift tables with a conveyor top at each pack station allow workers to pack the new containers and push them back onto the conveyor for a seamless flow of repacked materials (photo right).

Lift tables, with their adjustable heights and lifting capabilities, provide the versatility needed to accommodate various container sizes and maintain ergonomic working conditions. Heavy parts can be loaded on pallets easily at the correct height for maximum safety.

When these tools work in harmony, the repacking process becomes a well-orchestrated symphony of precision and efficiency.

Walkable Ball Transfer Deck

Repurposing Your Repacking Equipment for Packing Activity

It’s also valuable to note that you can use this conveyor configuration beyond repacking areas and into the end of production lines for palletizing parts to cube them out for shipment. This multi-purpose application of the conveyor system showcases its versatility and the cost-effectiveness of integrating such equipment into your manufacturing facility.

Sprint to the Finish Line with Pre-Labeling Services

Ensuring the accuracy of labeling and tracking of repacked components is a challenge in itself, as errors can lead to delays, compliance issues, and increased costs. Pre-labeling services offered by WOI deliver a significant advantage by saving precious time in the manufacturing process. By applying custom labels to containers and pallets before shipping, manufacturing facilities can bypass the time-consuming task of labeling at their own facilities.

Pre-labeled containers ensure that the correct information is already in place, minimizing the chances of human error and ensuring that items are correctly identified and tracked. With consistent and accurate labeling, there are fewer disruptions in the production process, leading to smoother workflows and improved overall efficiency. Moreover, it reduces the requirement for additional labor and equipment for labeling, translating to cost savings and a leaner production operation.

The world of manufacturing is no stranger to precision and efficiency; in fact, they are paramount to success. Let WOI help you carry over that focused drive regarding your parts repacking needs.

The WOI team delivers turnkey service. We work with you to design the most practical solution. Then, our professional installation team takes over to ensure that each element of your repacking system is built to function with precision. WOI installation supervisors are OSHA-10 certified to ensure on-the-job safety and minimize interruptions to your ongoing operations. 

WOI Installation Team

• Industry Experienced Installation Teams
• OSHA Trained & Certified
• Certified Drug-Free Workplace
• Licensed General Contractor
• Job Safety Analysis
• Forklift, Scissor Lift, and Aerial Lift Operator Trained

Our goal is to deliver Complete Customer Satisfaction on every project, and we back it up with our 5-Step Total Satisfaction Experience™ 

The WOI Total Satisfaction Experience focuses on five essential customer experiences:

1. We will listen to your needs
2. Execute your project with particular attention to your unique application
3. Stick to project timelines
4. Ensure a safe environment
5. Pay close attention to the details of the finished product

Contact WOI today or email info@warehouseoptimizers.com  to speak with our team and get some ideas for optimizing your repacking activities.